Seiko Epson Corporation uses inkjet heads and robotics to print complex shapes in volume. Presented for the first time at Automatica 2025 in Munich at the end of June, this new direct-to-form printing system combines S800 PrecisionCore heads with a six-axis articulated robot to print four-color and white on objects with complex geometries.
The S800 print head, the most compact in Epson's PrecisionCore series, is capable of printing at 600 x 600 DPI on 3D substrates, thanks to its reduced size and independent height control. Five heads can be positioned at different heights to match the topography of the objects to be decorated, be they helmets, household appliances, automotive parts or clothing. These elements are complemented by trajectory control and image processing to correct deformations induced by curved surfaces.
A device for graphic and functional printing
The aim of the system is to replace analog processes with a digital, automated production chain. It eliminates the need for specific tools or forms, limits handling and optimizes space on production lines. According to Epson, localized inkjet printing reduces ink volumes and associated waste.
The system can print up to five colors, including white, with inks that can be customized to suit specific applications. In addition to graphic applications, Epson also mentions functional outlets such as sensor printing with conductive inks or coating applications.
Discover this printing system in Germany
Epson is currently seeking global partnerships to support the commercial deployment of this solution. In its press release, the Japanese manufacturer emphasizes that it provides a complete solution including hardware, ink, image processing and technical support.
From July 2025, this system will be permanently demonstrated at Epson Deutschland in Düsseldorf, Germany, to serve as a test platform for European customer materials.
